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To specify appropriate casting method (reisers, chill, |
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| injection gate, and etc) using structure analysis and |
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| solidification analysis with reflection on the shape and |
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| thickness of a product in order to get best quality. |
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To make various shaped patterns of core and external |
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| model with wooden or metal materials according to the |
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| casting plan. |
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To fill the external and internal of the pattern with |
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| molding sand and harden using the patterns (core, |
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| external shape, and etc.) |
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A groundwork to achieve the required product property |
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| and determine the product property by eliminating |
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| impurities and supplement insufficient elements in the |
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| melting process of scrap iron and etc. |
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To flow melt into a mold and harden it into the shape of |
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| a product |
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To remove the used sand from the product after the |
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| melt in the mold is cooled. Then there are the product, |
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| reisers, and injection gate left only. |
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After skakeout, some attachments to the product, such |
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| reisers, injection gate, and etc., are removed by cutting. |
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While the segments of products are determined in the |
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| melting process, the structure of the products still |
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| remains unstable. To stabilize the structure, the producs |
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| are kept to be heated in furnace (at 920 ¢ªC) for some time |
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| depending on the thickness of the products, so that the |
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| products acquire mechanical properties. |
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Grinding the surface into a shape according to the |
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| specifications and requirements. |
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Repairing, welding, and finishing process to get harmful |
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| defects, detected by visual and nondestructive |
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| examination, corrected. |
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Heat treatment at 600 ¢ªC to relax the residual stress |
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| generated in the repairing welding process |
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Dimensional, visual, and nondestructive inspection in |
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| the presence of an orderer (to detect internal/external |
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| mechanical/natural imperfections without destroying or |
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| damaging a product or material) |
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Power Tool or Shot Blast is done to remove scale, rust |
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| and other deposits on the surface before painting. |
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Painted according to the customer¡¯s specification. |
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Ship
goods by carriers (trailer, or etc.) |
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